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Learn about the manufacturing process of ceramic tiles

About the sector
17.6.2024

Exploring the production process of ceramic tiles, each stage is fundamental to creating tiles of exceptional quality and beauty. Take a detailed look at the entire production journey:

Ceramic tiles are a true work of art and go through a painstaking manufacturing process. Check out the steps that transform raw materials into incredible tiles:

‍Rawmaterial preparation:

‍Productionbegins with the selection of raw materials, such as clays and minerals, which are chosen for their color, texture and composition.

‍Mixingand Homogenizing:

‍Theraw materials are mixed in precise proportions to create a uniform and homogeneous mass, which will serve as the basis for manufacturing the coatings.

‍Moage:

‍Theresulting mass is ground to obtain fine, uniform particles, which facilitate molding and result in a smooth, uniform texture in the final product.‍

Molding:

‍Theground material is transformed into specific shapes using techniques such as pressing or extrusion, giving rise to ceramic pieces.

‍Drying:

‍Themolded parts are subjected to a controlled drying process, where the moisture is gradually removed to prevent cracking and deformation.‍

Enameling:‍

Glazing is the application of a layer of ceramic glaze to the surface of the pieces. The glaze can be used to give specific colors, textures and characteristics.‍

Decoration:‍

Some pieces can be decorated with prints, drawings or patterns before being subjected to the final firing.

‍Burning(Cooking):‍

The pieces are placed in industrial kilns where they undergo controlled heating processes at high temperatures. This gives the ceramic its final strength and durability.‍

Cooling and Inspection:‍

After firing, the pieces are cooled slowly to avoid thermal shock. Afterwards, they undergo a rigorous inspection to identify defects, cracks or imperfections.‍

Packaging and Distribution:‍

The approved ceramic tiles are carefully packaged to avoid damage during transportation. They are then distributed for use as tiles in architectural projects.

The production process for ceramic tiles involves carefully controlled steps to guarantee the quality, durability and aesthetics of the final pieces. Each step is fundamental to creating products that provide beauty and functionality in a variety of environments.